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Showing posts from February, 2017

Polyurethane

Introduction Polyurethane are a discovery and development of O.Bayer and his chemist in Germany beginning about 1937. The reaction of an isocyanate and an alcohol results in the formation of a urethane. By the same reaction polyhydroxy materials will react with poly isocyanate   and give polyurethane. The raw materials used for the polyurethane elastomers are 1.polyols 2.Diisocyanates 3.Chain extenders 1.Polyols The polyol components of polyurethane elastomers is usually ba macro glycol of molecular weight about 500 to 4000. 2. Diisocyanate The diisocyante components may be any of a multitude of relatively small molecules. 3. Chain extenders Chain extenders or crosslinkersvof polyurethane elastomers is relatively small usually di functional molecule chain extenders or glycols or diamines. Polyurethane can be processed by a. Castable PU b. Millable PU c. TPE based PU Simple reactions between the glycol/diamines and diisocyante give the product with u

Transfer Moulding

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INTRODUCTION Transfer moulding In transfer moulding the rubber compound is pre heated in one part of the mold and forced into the closed cavity of the mold where the rubber is cured. This process is use for making complicated shape products and rubber metal bonded items. Compression moulding operates after mould closing operation whereas in transfer moulding it starts operating after the mould are already closed and then the material is transferred.Transfer moulding like compression moulding is a process where the amount of moulding material is measured and inserted before the moulding takes place. Transfer moulding is a natural progression in the development when attempting to limit the disadvantages of compression moulding. The blank is loaded into a loading chamber and is then distributed into several cavities. The rubber is squeezed out of the loading chamber by means of the closing mechanism of the press itself, or with separate pistons, into each respective cavity.

ASTM D297-93- Rubber products - chemical analysis

ASTM D297-93 standard test method for rubber products- Chemical analysis Chemical analysis